Industrial Surveillance
In industrial inspection, they are designed to capture infrared radiation emitted by objects. Since different materials and components in industrial settings have distinct infrared emission characteristics, these lenses enable the detection of thermal anomalies. For example, in the inspection of electrical equipment, they can identify overheating parts that may lead to malfunctions or safety hazards. In the manufacturing of mechanical parts, infrared lenses can detect areas with abnormal heat distribution during the production process, helping to ensure product quality and prevent defects. Their ability to provide non-contact temperature measurement and thermal imaging makes them an essential tool in modern industrial inspection, enhancing the efficiency and accuracy of the inspection process.
Power Patrol
Infrared lenses are widely used in power line inspection. They can detect infrared radiation emitted by power lines and related equipment. By analyzing the thermal images captured, operators can easily identify issues like overheating components, which may indicate potential faults such as loose connections or damaged insulators. This application improves the efficiency and accuracy of power line maintenance, ensuring the stable operation of the power grid.
Equipment Fault Diagnosis
Many industrial equipments generate heat during operation. Infrared lenses can capture the temperature distribution on the equipment surface. By analyzing abnormal temperature changes, potential equipment faults such as motor overload, bearing wear, pipeline blockage, and short-circuit of electrical components can be detected in a timely manner. This helps engineers to carry out maintenance and repair in advance, avoiding production interruption and losses caused by equipment failures.
Non-destructive Testing
For some industrial parts that are difficult to directly contact or have complex internal structures, such as pressure vessels, welded joints, and composite materials, infrared lenses can be used for non - destructive testing. By detecting the temperature changes on the part surface, internal defects or damages such as cracks, pores, and debonding can be analyzed to ensure product quality and safety.
Production Process Monitoring
On industrial production lines, infrared lenses can monitor temperature changes in real-time during the production process, such as furnace temperature, rolling temperature, and drying temperature. This ensures the stability and consistency of the production process and improves product quality and production efficiency.
IR Lens Application:
1. High performance and small size
2. Zoom & Fixed focus lenses
3. Athermal lens will be better
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